Bespoke Connector Design

At COAX, we understand that not all customer applications can be satisfied using standard and off the shelf products. Our design and engineering specialists can evaluate such applications and propose solutions, working with you from initial problem solving, through design concepts and prototyping, to supplying a qualified production part. We can develop connectors to meet unique electrical, mechanical, or environmental requirements—whether that means subtle dimensional adjustments or a completely new design. Bespoke solutions can include changes to size, shape, materials, or mounting configurations, such as modified PCB pin lengths, altered leg counts, or re shaped bodies to fit tightly within an enclosure. Weight reduction, miniaturisation, and the use of alternative materials can also be incorporated to meet demanding design constraints. Performance driven enhancements might include designing a connector for higher frequency capability, lower return loss, increased vibration resistance, or a greater number of mating cycles. Environmental challenges—such as dust, moisture, or full submersion—may also dictate the need for elevated ingress protection ratings (IP67, IP68 and beyond) or ruggedised housings with specialised finishes. COAX Connectors offers a low minimum order quantity for its custom design service, supporting everything from early stage prototypes to full scale production. With extensive expertise in 50 ohm and 75 ohm connector design, the COAX engineering team works closely with customers to fully understand their requirements and deliver a connector solution tailored precisely to the application. https://coax-connectors.com/design/